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AI-Powered Predictive Maintenance

Zero unplanned downtime. Powered by AI.

PlantPulse combines industrial IoT sensors with machine learning to predict equipment failures weeks before they happen — so your plant never stops.

Plant overview · Line 2LIVE
Vibration · Motor M-207RMS 2.41 mm/s
Compressor C-12
Healthy
Pump P-104
Watch
Gearbox G-31
Healthy
Fan F-09
Critical
Downtime prevented this year$1.2M
⚠
Anomaly detectedPump P-104 · failure predicted in 21 days

Powering reliability at leading manufacturers worldwide

NORTHFORGEHalvorsen SteelKestrel MiningVERIDIA ENERGYArcLine PaperTidewater ChemOSTRAVA MOTORSBluecrest FoodsNORTHFORGEHalvorsen SteelKestrel MiningVERIDIA ENERGYArcLine PaperTidewater ChemOSTRAVA MOTORSBluecrest Foods
0%Less unplanned downtime
0%Lower maintenance costs
0xAverage ROI in year one
0+Plants monitored globally
Platform

Everything you need to predict, prevent and perform

One intelligent platform that turns raw machine data into actionable maintenance insights.

Real-time condition monitoring

Wireless sensors stream vibration, temperature and acoustic data 24/7 to a single live dashboard.

AI failure prediction

Our proprietary models detect anomalies and forecast remaining useful life with industry-leading accuracy.

Automated work orders

Alerts become prioritised work orders in your CMMS automatically. No spreadsheets.

Enterprise-grade security

Edge processing, end-to-end encryption and role-based access keep your OT network safe.

Mobile alerts

Technicians get push notifications with the exact asset, fault and fix, wherever they are.

How it works

Up and running in days, not months

No rip-and-replace. PlantPulse works with the equipment you already have.

1

Install sensors

Magnetic wireless sensors mount in minutes. No wiring, no downtime.

2

AI learns your machines

Our models build a unique baseline for every asset within two weeks.

3

Prevent failures

Get early warnings and recommended actions before problems escalate.

See every asset at a glance

A single source of truth for machine health across every line, shift and site.

  • Live health scores for every asset
  • Custom dashboards and reports
  • Multi-site fleet view
91
Line 1
65
Line 2
84
Line 3

Know what will fail, and when

Machine learning trained on millions of hours of equipment data forecasts failures with remarkable precision.

  • Remaining useful life estimates
  • Root-cause fault identification
  • Confidence scoring on every prediction
Pump P-104 · bearing wear21 days
Fan F-09 · imbalance4 days
Gearbox G-31 · lubrication60+ days
Compressor C-12 · normalHealthy

Turn insights into action

Close the loop with automated work orders, spare-parts planning and team notifications.

  • CMMS and ERP integrations
  • Automatic parts reservation
  • Slack, Teams and SMS alerts
WO-4821 · Replace bearing P-104Scheduled
WO-4822 · Balance fan F-09Urgent
Parts reserved · 6208-2RSIn stock
Technician notified · M. OkaforSent
Industries

Built for the toughest industrial environments

From steel mills to food plants, PlantPulse keeps critical assets running.

🏭

Manufacturing

Keep production lines running at peak OEE.

🛢️

Oil & Gas

Protect pumps, compressors and rotating equipment.

⛏️

Mining

Monitor conveyors and crushers in harsh conditions.

🥫

Food & Beverage

Avoid costly spoilage and line stoppages.

⚡

Energy & Utilities

Maximise uptime for turbines and generators.

📦

Pulp & Paper

Reduce breaks and unplanned maintenance.

ROI calculator

See how much you could save

Customers reduce unplanned downtime by up to 70% in their first year. Estimate your savings in seconds.

Estimated annual savings
$1,400,000
Based on a 70% reduction in unplanned downtimeGet your custom ROI report
Testimonials

Loved by maintenance teams

"PlantPulse caught a bearing failure on our main press three weeks early. That single save paid for the entire rollout."
JM
James MitchellMaintenance Director, Halvorsen Steel
"We went from reactive firefighting to planned maintenance in under six months. The team actually trusts the alerts."
RK
Rina KapoorReliability Engineer, Kestrel Mining
"Installation took a single afternoon. Within weeks we had visibility we never had before across three sites."
SL
Sofia LindqvistPlant Manager, Bluecrest Foods
ERPSCADACMMSMES
PLCHistorianBISlack
Integrations

Plugs into your existing stack

Native connectors for the systems you already rely on, plus an open API for everything else. Deploy alongside your current workflows without disruption.

🔒 SOC 2 Type II🛡️ ISO 27001⚙️ IEC 62443🌍 GDPR ready
Pricing

Simple, transparent pricing

Start small and scale across your entire operation.

Monthly Annual Save 20%

Starter

For pilot projects and single lines.

$399/month
  • Up to 10 assets
  • Real-time monitoring
  • Email alerts
  • Standard support
Start free trial

Professional

For plants scaling predictive maintenance.

$1,199/month
  • Up to 100 assets
  • AI failure prediction
  • CMMS integrations
  • Mobile app & SMS alerts
  • Priority support
Start free trial

Enterprise

For multi-site operations.

Custom
  • Unlimited assets
  • Multi-site fleet view
  • On-premise deployment
  • Dedicated success manager
  • 99.99% uptime SLA
Contact sales
FAQ

Frequently asked questions

How long does installation take?

Most customers are live within a day. Sensors attach magnetically and connect wirelessly to our edge gateway.

Does it work with older equipment?

Yes. PlantPulse is equipment-agnostic and works with rotating assets of any age or manufacturer.

How accurate are the predictions?

Our AI models are trained on millions of hours of industrial data and continuously improve as they learn your machines.

Is my data secure?

Absolutely. Data is encrypted end to end and can be processed entirely at the edge for air-gapped sites.

Can I try it before committing?

Every plan includes a 30-day free trial with full access to the platform.

Ready to eliminate unplanned downtime?

Join hundreds of industrial leaders using PlantPulse to keep their operations running.